Flat Braided Copper Wire

Characteristics of the Products

High flexibility
01

High flexibility

Our flat braided copper wire is highly flexible, making it easy to guide the wire. It is therefore highly suited for connections to the moving parts of devices. It also absorbs device vibration and helps prevent connection terminals from coming loose.

Safe conduction of large electrical currents
02

Safe conduction of large electrical currents

Flat-braided copper wire has a larger cross-section than stranded wire, so it also has a larger heat dissipation surface area. That's why it excels at dissipating heat.

Hollow core
03

Hollow core

The braided wire has a hollow core and can stretch, so lead wires and cables can be passed through the center after the wire is processed.

Effective space utilization
04

Effective space utilization

Braided wire can be used in overlapping layers when high capacity is needed, reducing the amount of space required for installation.

Product details

  • Uses
  • Structure
  • Type/Specifications
  • Manufacturing range

Below are just a few of the places where our braided cables are used.

  • Electric vehicles and hybrid vehicles
  • Trains
  • Passenger aircraft
  • Large factory power lines
Below are just a few of the places where our braided cables are used.
Other uses Solar panels, carbon brushes, relays, connectors, and other places requiring lead wire flexibility

Structure

Soft copper wire, tin-clad soft copper wire, and other wire are bundled and braided together to create circular, hollow braided wire or flat molded braided wire.

Structure

Type

Type Symbol Wire material
Flat braided copper wire BC Soft copper wire
Flat tin-clad copper wire TBC Tin-clad soft copper wire

Specifications

Our wire is conformant with JCS (Japanese Cable Makers' Association Standard) 1236:2001. We apply our own in-house standard to wires not covered by JCS 1236:2001.
We use wires such as aluminum wires, oxygen-free copper wires (OFCs), and nickel-clad soft copper wires.

Manufacturing range

Wire diameter 0.05mm Wire diameter 0.08mm Wire diameter 0.10mm
Nominal
cross-section area
<mm2>
Total number of wires Nominal
cross-section area
<mm2>
Total number of wires Nominal
cross-section area
<mm2>
Total number of wires
0.125 - 60 64 - 30,800 0.5 - 60 64 - 11,968 0.5 - 100 64 - 12,716
Wire diameter 0.12mm Wire diameter 0.18mm Wire diameter 0.26mm
Nominal
cross-section area
<mm2>
Total number of wires Nominal
cross-section area
<mm2>
Total number of wires Nominal
cross-section area
<mm2>
Total number of wires
0.5 - 250 48 - 22,132 2.0 - 300 72 - 11,792 3.8 - 300 72 - 5,544